Dell'Orto PHBH 26 – jetting & tuning

Dell'Orto range without accelerator pump; jet needles of the X series. Fitted from the factory to 15 documented models from Aprilia, Peugeot.

Fitted from the factory to:
MakeModelYearVersionDesignationReg. no.Details
ApriliaCustom 881988StandardPHBH 26 RS4025view jetting
ApriliaETX Enduro1984StandardPHBH 26 BS3386view jetting
ApriliaTrial 320 (Motor Hiro)1981StandardPHBH 26 BS3358view jetting
ApriliaTrial TX 3001985StandardPHBH 26 BS3411view jetting
ApriliaTrial TX 311 (240 cc) M/861986StandardPHBH 26 BS3439view jetting
ApriliaTrial TX 311/871986StandardPHBH 26 PS3474view jetting
ApriliaTrial TX 312/881987StandardPHBH 26 CS4013view jetting
ApriliaTrial TXM 300/861985StandardPHBH 26 BS3440view jetting
ApriliaTrial TXR 312 (240 cc) M/88 (Frankreich)1988StandardPHBH 26 CS4014view jetting
ApriliaTrial/89 Climber H₂O1988StandardPHBH 26 CS4034view jetting
ApriliaTuareg 125 ETX1986StandardPHBH 26 NS3454view jetting
PeugeotTXE Esport.1982StandardPHBH 26 AS3362view jetting
PeugeotTXT Esport.1983StandardPHBH 26 AS3369view jetting
PeugeotX123 Enduro1984StandardPHBH 26 BS3408view jetting
PeugeotX123 Enduro1985StandardPHBH 26 BS3437view jetting
PeugeotX200 AR1985StandardPHBH 26 BS3427view jetting
Fitted from the factory to: (swipe sideways)
MakeApriliaApriliaApriliaApriliaApriliaApriliaApriliaApriliaApriliaApriliaApriliaPeugeotPeugeotPeugeotPeugeotPeugeot
ModelCustom 88ETX EnduroTrial 320 (Motor Hiro)Trial TX 300Trial TX 311 (240 cc) M/86Trial TX 311/87Trial TX 312/88Trial TXM 300/86Trial TXR 312 (240 cc) M/88 (Frankreich)Trial/89 Climber H₂OTuareg 125 ETXTXE Esport.TXT Esport.X123 EnduroX123 EnduroX200 AR
Year1988198419811985198619861987198519881988198619821983198419851985
VersionStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandardStandard
DesignationPHBH 26 RSPHBH 26 BSPHBH 26 BSPHBH 26 BSPHBH 26 BSPHBH 26 PSPHBH 26 CSPHBH 26 BSPHBH 26 CSPHBH 26 CSPHBH 26 NSPHBH 26 ASPHBH 26 ASPHBH 26 BSPHBH 26 BSPHBH 26 BS
Reg. no.4025338633583411343934744013344040144034345433623369340834373427
Detailsview jettingview jettingview jettingview jettingview jettingview jettingview jettingview jettingview jettingview jettingview jettingview jettingview jettingview jettingview jettingview jetting
Factory jetting PHBH 26 at a glance
ModelYearMain jetPilot jetStarter jetNeedle (clip)AtomiserSlide
Aprilia Custom 8819881085270X 15 (3)262 DG50
Aprilia ETX Enduro1984925270X 17 (3)260 AV40
Aprilia Trial 320 (Motor Hiro)19811035065X 13 (2)266 AV60
Aprilia Trial TX 3001985885565X 2 (2)264 AV40
Aprilia Trial TX 311 (240 cc) M/861986885265X 5 (2)266 BN40
Aprilia Trial TX 311/871986886065X 17 (2)266 BN50
Aprilia Trial TX 312/881987855565X 50 (3)266 BN50
Aprilia Trial TXM 300/861985884865X 5 (2)266 BN40
Aprilia Trial TXR 312 (240 cc) M/88 (Frankreich)1988905865X 50 (3)266 BN45
Aprilia Trial/89 Climber H₂O19881004570X 24 (2)262 EM55
Aprilia Tuareg 125 ETX19861035070X 16 (3)264 DG40
Peugeot TXE Esport.19821005560X 23 (2)262 M40
Peugeot TXT Esport.19831025560X 19 (2)262 CH40
Peugeot X123 Enduro19841025565X 34 (2)260 CV40
Peugeot X123 Enduro19851005570X 35 (2)260 DF40
Peugeot X200 AR19851055270X 34 (2)260 CV50
Factory jetting PHBH 26 at a glance (swipe sideways)
ModelAprilia Custom 88Aprilia ETX EnduroAprilia Trial 320 (Motor Hiro)Aprilia Trial TX 300Aprilia Trial TX 311 (240 cc) M/86Aprilia Trial TX 311/87Aprilia Trial TX 312/88Aprilia Trial TXM 300/86Aprilia Trial TXR 312 (240 cc) M/88 (Frankreich)Aprilia Trial/89 Climber H₂OAprilia Tuareg 125 ETXPeugeot TXE Esport.Peugeot TXT Esport.Peugeot X123 EnduroPeugeot X123 EnduroPeugeot X200 AR
Year1988198419811985198619861987198519881988198619821983198419851985
Main jet10892103888888858890100103100102102100105
Pilot jet52525055526055485845505555555552
Starter jet70706565656565656570706060657070
Needle (clip)X 15 (3)X 17 (3)X 13 (2)X 2 (2)X 5 (2)X 17 (2)X 50 (3)X 5 (2)X 50 (3)X 24 (2)X 16 (3)X 23 (2)X 19 (2)X 34 (2)X 35 (2)X 34 (2)
Atomiser262 DG260 AV266 AV264 AV266 BN266 BN266 BN266 BN266 BN262 EM264 DG262 M262 CH260 CV260 DF260 CV
Slide50406040405050404555404040404050

“–” means: not fitted on this model, or not documented in the source.

Important: figures apply to standard condition

These factory figures apply to standard condition with the original air filter and original exhaust. Any modification (open bellmouths, different exhaust, camshaft …) changes the airflow and calls for a revised setup.

Compiled from several sources – chiefly official Dell'Orto application catalogues and original workshop manuals – and cross-checked against factory tables and community knowledge. Details: Sources & method.

Tuning guide: running lean / running rich

First narrow down the load range in which the problem occurs — then it is clear which part is responsible. The mapping follows Dell'Orto tuning literature and the Moto Guzzi workshop manuals: from idle to roughly 1/4 throttle the pilot jet and mixture screw are in charge, from roughly 1/8 to 3/4 throttle the jet needle (clip position) and atomiser, and from roughly 1/2 throttle to full load the main jet.

Symptom → responsible part → direction (Dellorto PHBH 26)
SymptomLoad rangeResponsibleDirection
Pale, greyish-white plugs; flat and gutless at the top end; overheatingfrom ~1/2 to full throttlemain jettry one size larger
Runs better on choke; popping/banging on the overrunidle to ~1/4pilot jet + mixture screw (check for air leaks first)richer: larger jet or screw further out
Hesitation/flat spot when opening the throttletransition idle → needleneedle position, pilot jetrichen, check function
Surging/leaning out at steady speed and mid throttle~1/8 to 3/4jet needle (clip) and atomiserraise the needle one notch (clip lower) = richer
Sooty black plugs; burbling running; smell of fuel; high consumptionnarrow it down: idle ↔ mid ↔ fulldepending on range: pilot jet / needle + atomiser / main jetleaner: smaller jet or needle lower
Gets worse the hotter the engine runsusually idle/part throttleoverall setup too rich; also check float levellean it out, check the float height

Always change in single steps (“one or two jet sizes, then check the plug colour”), judge only on a warmed-up engine and make just one change per test ride. Your anchor is always the factory value for your model (table above) — on the PHBH 26 the documented factory main jets range from 85 to 108. Work from there in single steps in the diagnosed direction.

These notes do not replace a proper check. When in doubt use a lambda meter, a dyno or a specialist workshop – an engine running lean for long periods can be damaged.

Matching jet set

A set around the factory value (main jets in steps either side) covers the range you need while dialling in – only a test on the engine shows the final size. Ready-made sets per model are in preparation.

For now: browse Dell'Orto parts in the shop

Matching parts for Dellorto PHBH 26

Parts that are usually replaced when overhauling this carburettor range.

Further reading

Frequently asked questions

What does the atomiser do and why does it matter so much?

The atomiser (also called the needle jet or emulsion tube) is the sleeve the jet needle runs in. Together with the needle it governs the mixture in the part-throttle range — exactly where you ride almost all the time. Experienced tuners rate it at least as important as the main jet: a single step (say 262 to 264) changes how the bike rides noticeably. With Dell'Orto the number is the bore and the letters are the design (e.g. AB, AR).

Discussion: caferacer-de

What does the needle clip position do?

The needle hangs from the throttle slide and its taper opens up the cross-section in the atomiser. Move the clip one notch down (needle sits higher) and the part-throttle range gets richer, one notch up (needle lower) leans it out. The factory figure counts the notches from the top. The needle position acts roughly between 1/4 and 3/4 throttle — not at idle and barely at full throttle.

Discussion: caferacer-de

How do I set the mixture screw correctly?

As a starting point the Moto Guzzi workshop manuals for the carburettor models consistently give 1.5 turns out from lightly seated. Fine tuning on a warmed-up engine: turn the mixture screw on each cylinder slowly until the engine runs at its smoothest and fastest, then correct the idle speed and synchronise both carburettors. If the engine only runs cleanly at well over two turns, the pilot jet is usually too small or the circuit is dirty.

Discussion: 2-ventiler.de

The engine hesitates when I open the throttle — why?

When the slide is opened quickly the mixture leans out briefly. PHF and PHM have an accelerator pump for exactly that — if the engine hesitates, its pump jet is often blocked, the diaphragm is damaged, or the idle-to-needle transition is too lean. On carburettors without a pump (e.g. VHB, PHBH) only a clean transition setup helps. Check the mundane causes too: float level, fuel supply, worn slides.

Discussion: 2-ventiler.de

Do both carburettors need the same jetting?

Yes. Both cylinders need the same set of jets, and the factory figures always apply per carburettor. After every job the pair belongs synchronised (same slide lift, same mixture screw setting), otherwise one cylinder runs richer than the other and the plug colour becomes unreadable. Unequal jetting is almost always a sign of a previous owner tinkering.

Discussion: 2-ventiler.de

Source: Dell'Orto factory jetting data for classic motorcycles – maintained by Moto Renzo — https://www.moto-renzo.biz/dellorto-beduesung/en/carburettor/phbh-26/ · Compiled from several sources – chiefly official Dell'Orto application catalogues and original workshop manuals – and cross-checked against factory tables and community knowledge.