Moto RenzoJetting database

Dell'Orto PHM 40 – jetting & tuning

Large Dell'Orto range with accelerator pump; jet needles of the K series. Fitted from the factory to 8 documented models from Ducati, KTM, Moto Guzzi; with accelerator pump (pump jet).

Dell'Orto PHM 40 (example picture)

Dellorto PHM 40

Large Dell'Orto range with accelerator pump; jet needles of the K series.

Fitted as standard to

All figures at a glance (table)
Factory jetting PHM 40 at a glance
ModelYearMain jetPilot jetStarter jetNeedle (clip)AtomiserSlide
Moto Guzzi Le Mans 3 – PHM 40198217060–K 4 (2)265 AB601
Moto Guzzi Le Mans 4 (Germany / Austria)19881455760K 19 (3)266 AB605
Moto Guzzi Le Mans 4 (Italy)19881455760K 19 (3)268 AB605
Moto Guzzi Le Mans 419841455760K 19 (3)268 AB605
Moto Guzzi Le Mans 4 (USA)19851506260K 33 (3)260 AB1503
Moto Guzzi 1100 Sport (USA)19941525260K27 (2)265 AB1503
Moto Guzzi 1100 Sport19941525760K18 (3)266 AB605
Ducati 900 SS Replica (Mike Hailwood Replica) – left carburettor (BS)19811406560K 5 (2)265 AB60/1
Ducati 900 SS Replica (Mike Hailwood Replica) – right carburettor (BD)19811356560K 5 (2)265 AB60/1
Ducati 900 S219821356560K 5 (2)265 AB60/1
Ducati 1000 Replica (Mille MHR)19841256560K 5 (2)265 AB60/1
Ducati 750 F1 Montjuich – left carburettor (NS)19861556560K 5 (2)265 AB60/1
Ducati 750 F1 Montjuich – right carburettor (ND)19861486560K 5 (2)265 AB60/1
KTM 600 Incas1989195–45K 51 (2)272 DR40
Factory jetting PHM 40 at a glance (swipe sideways)
ModelMoto Guzzi Le Mans 3 – PHM 40Moto Guzzi Le Mans 4 (Germany / Austria)Moto Guzzi Le Mans 4 (Italy)Moto Guzzi Le Mans 4Moto Guzzi Le Mans 4 (USA)Moto Guzzi 1100 Sport (USA)Moto Guzzi 1100 SportDucati 900 SS Replica (Mike Hailwood Replica) – left carburettor (BS)Ducati 900 SS Replica (Mike Hailwood Replica) – right carburettor (BD)Ducati 900 S2Ducati 1000 Replica (Mille MHR)Ducati 750 F1 Montjuich – left carburettor (NS)Ducati 750 F1 Montjuich – right carburettor (ND)KTM 600 Incas
Year19821988198819841985199419941981198119821984198619861989
Main jet170145145145150152152140135135125155148195
Pilot jet60575757625257656565656565–
Starter jet–60606060606060606060606045
Needle (clip)K 4 (2)K 19 (3)K 19 (3)K 19 (3)K 33 (3)K27 (2)K18 (3)K 5 (2)K 5 (2)K 5 (2)K 5 (2)K 5 (2)K 5 (2)K 51 (2)
Atomiser265 AB266 AB268 AB268 AB260 AB1265 AB1266 AB265 AB265 AB265 AB265 AB265 AB265 AB272 DR
Slide60160560560550350360560/160/160/160/160/160/140

“–” means: not fitted on this model, or not documented in the source.

Not running right?Pick the symptom, we show the part responsible.
Pale, greyish-white plugs; flat and gutless at the top end; overheating
Throttle rangefrom ~1/2 to full throttle
Responsiblemain jet
What to dotry one size larger
Runs better on choke; popping/banging on the overrun
Throttle rangeidle to ~1/4
Responsiblepilot jet + mixture screw (check for air leaks first)
What to doricher: larger jet or screw further out
Hesitation/flat spot when opening the throttle
Throttle rangetransition (accelerator pump)
Responsiblepump jet/pump function, then needle position
What to dorichen, check function
Surging/leaning out at steady speed and mid throttle
Throttle range~1/8 to 3/4
Responsiblejet needle (clip) and atomiser
What to doraise the needle one notch (clip lower) = richer
Sooty black plugs; burbling running; smell of fuel; high consumption
Throttle rangenarrow it down: idle ↔ mid ↔ full
Responsibledepending on range: pilot jet / needle + atomiser / main jet
What to doleaner: smaller jet or needle lower
Gets worse the hotter the engine runs
Throttle rangeusually idle/part throttle
Responsibleoverall setup too rich; also check float level
What to dolean it out, check the float height

Always change in single steps (“one or two jet sizes, then check the plug colour”), judge only on a warmed-up engine and make just one change per test ride.

These notes do not replace a proper check. When in doubt use a lambda meter, a dyno or a specialist workshop – an engine running lean for long periods can be damaged.

Real-world setups from the community

Documented setups from forums, summarised in our own words and linked. They show what people actually ran on specific conversions – they are not a recommendation and do not replace your own testing.

User report, no warranty — not a factory figure

Moto Guzzi 1000 S — PHM 40

Condition/modifications: Standard airbox, twin-plug ignition

Jetting used: Main jet 155, pilot jet 55, throttle slide 60, atomiser and needle standard

Result according to the report: User reports unremarkable running, consumption around 4.3 l/100 km, normal engine temperatures (90–100 °C oil).

Source: groups.google.com

Further reading

Frequently asked questions

What does the atomiser do and why does it matter so much?

The atomiser (also called the needle jet or emulsion tube) is the sleeve the jet needle runs in. Together with the needle it governs the mixture in the part-throttle range — exactly where you ride almost all the time. Experienced tuners rate it at least as important as the main jet: a single step (say 262 to 264) changes how the bike rides noticeably. With Dell'Orto the number is the bore and the letters are the design (e.g. AB, AR).

Discussion: caferacer-de

What does the needle clip position do?

The needle hangs from the throttle slide and its taper opens up the cross-section in the atomiser. Move the clip one notch down (needle sits higher) and the part-throttle range gets richer, one notch up (needle lower) leans it out. The factory figure counts the notches from the top. The needle position acts roughly between 1/4 and 3/4 throttle — not at idle and barely at full throttle.

Discussion: caferacer-de

How do I set the mixture screw correctly?

As a starting point the Moto Guzzi workshop manuals for the carburettor models consistently give 1.5 turns out from lightly seated. Fine tuning on a warmed-up engine: turn the mixture screw on each cylinder slowly until the engine runs at its smoothest and fastest, then correct the idle speed and synchronise both carburettors. If the engine only runs cleanly at well over two turns, the pilot jet is usually too small or the circuit is dirty.

Discussion: 2-ventiler.de

The engine hesitates when I open the throttle — why?

When the slide is opened quickly the mixture leans out briefly. PHF and PHM have an accelerator pump for exactly that — if the engine hesitates, its pump jet is often blocked, the diaphragm is damaged, or the idle-to-needle transition is too lean. On carburettors without a pump (e.g. VHB, PHBH) only a clean transition setup helps. Check the mundane causes too: float level, fuel supply, worn slides.

Discussion: 2-ventiler.de

Do both carburettors need the same jetting?

Yes. Both cylinders need the same set of jets, and the factory figures always apply per carburettor. After every job the pair belongs synchronised (same slide lift, same mixture screw setting), otherwise one cylinder runs richer than the other and the plug colour becomes unreadable. Unequal jetting is almost always a sign of a previous owner tinkering.

Discussion: 2-ventiler.de