Moto RenzoJetting database

Dell'Orto PHSB 35 – jetting & tuning

Two-stroke motocross range (35–37 mm) of the mid-1980s; jet needles of the K series, starter jets from the 6217 series. Fitted from the factory to 3 documented models from KTM.

PHSB

Dellorto PHSB 35

Two-stroke motocross range (35–37 mm) of the mid-1980s; jet needles of the K series, starter jets from the 6217 series.

Complete carburettor

We don't stock the complete PHSB 35 at the moment. The individual parts are listed below.

Fitted as standard to

All figures at a glance (table)
Factory jetting PHSB 35 at a glance
ModelYearMain jetPilot jetStarter jetNeedle (clip)AtomiserSlide
KTM Cross MX 8019851655870K 36 (2)268 BH45
KTM 125 GS19861825570K 38 (2)266 BH40
KTM 125 MX/87 (Cross)19862205570K 42 (3)270 BM40
Factory jetting PHSB 35 at a glance (swipe sideways)
ModelKTM Cross MX 80KTM 125 GSKTM 125 MX/87 (Cross)
Year198519861986
Main jet165182220
Pilot jet585555
Starter jet707070
Needle (clip)K 36 (2)K 38 (2)K 42 (3)
Atomiser268 BH266 BH270 BM
Slide454040

“–” means: not fitted on this model, or not documented in the source.

Not running right?Pick the symptom, we show the part responsible.
Pale, greyish-white plugs; flat and gutless at the top end; overheating
Throttle rangefrom ~1/2 to full throttle
Responsiblemain jet
What to dotry one size larger
Runs better on choke; popping/banging on the overrun
Throttle rangeidle to ~1/4
Responsiblepilot jet + mixture screw (check for air leaks first)
What to doricher: larger jet or screw further out
Hesitation/flat spot when opening the throttle
Throttle rangetransition idle → needle
Responsibleneedle position, pilot jet
What to dorichen, check function
Surging/leaning out at steady speed and mid throttle
Throttle range~1/8 to 3/4
Responsiblejet needle (clip) and atomiser
What to doraise the needle one notch (clip lower) = richer
Sooty black plugs; burbling running; smell of fuel; high consumption
Throttle rangenarrow it down: idle ↔ mid ↔ full
Responsibledepending on range: pilot jet / needle + atomiser / main jet
What to doleaner: smaller jet or needle lower
Gets worse the hotter the engine runs
Throttle rangeusually idle/part throttle
Responsibleoverall setup too rich; also check float level
What to dolean it out, check the float height

Always change in single steps (“one or two jet sizes, then check the plug colour”), judge only on a warmed-up engine and make just one change per test ride.

These notes do not replace a proper check. When in doubt use a lambda meter, a dyno or a specialist workshop – an engine running lean for long periods can be damaged.

More spare parts for Dell'Orto PHSB

Further reading

Frequently asked questions

What does the atomiser do and why does it matter so much?

The atomiser (also called the needle jet or emulsion tube) is the sleeve the jet needle runs in. Together with the needle it governs the mixture in the part-throttle range — exactly where you ride almost all the time. Experienced tuners rate it at least as important as the main jet: a single step (say 262 to 264) changes how the bike rides noticeably. With Dell'Orto the number is the bore and the letters are the design (e.g. AB, AR).

Discussion: caferacer-de

What does the needle clip position do?

The needle hangs from the throttle slide and its taper opens up the cross-section in the atomiser. Move the clip one notch down (needle sits higher) and the part-throttle range gets richer, one notch up (needle lower) leans it out. The factory figure counts the notches from the top. The needle position acts roughly between 1/4 and 3/4 throttle — not at idle and barely at full throttle.

Discussion: caferacer-de

How do I set the mixture screw correctly?

As a starting point the Moto Guzzi workshop manuals for the carburettor models consistently give 1.5 turns out from lightly seated. Fine tuning on a warmed-up engine: turn the mixture screw on each cylinder slowly until the engine runs at its smoothest and fastest, then correct the idle speed and synchronise both carburettors. If the engine only runs cleanly at well over two turns, the pilot jet is usually too small or the circuit is dirty.

Discussion: 2-ventiler.de

The engine hesitates when I open the throttle — why?

When the slide is opened quickly the mixture leans out briefly. PHF and PHM have an accelerator pump for exactly that — if the engine hesitates, its pump jet is often blocked, the diaphragm is damaged, or the idle-to-needle transition is too lean. On carburettors without a pump (e.g. VHB, PHBH) only a clean transition setup helps. Check the mundane causes too: float level, fuel supply, worn slides.

Discussion: 2-ventiler.de

Do both carburettors need the same jetting?

Yes. Both cylinders need the same set of jets, and the factory figures always apply per carburettor. After every job the pair belongs synchronised (same slide lift, same mixture screw setting), otherwise one cylinder runs richer than the other and the plug colour becomes unreadable. Unequal jetting is almost always a sign of a previous owner tinkering.

Discussion: 2-ventiler.de